ADVISE: Advanced Dynamic Validations using Integrated Simulation and Experimentation

 

PROJECT ABSTRACT

 

 

 

 

ADVISE is a pre-normative project for experimental validation of simulations of dynamic events using full-field optical methods of deformation measurement.  Optical methods for deformation and strain measurement are a generic technology, which support life cycle performance, safety, and reliability assessments, and design optimisation of products, components, and devices varying in scale from micro-machines to ships.  Recently, there have been considerable advances in full-field optical techniques and these have led to new instrumentation.  Consequently, optical techniques form a powerful set of tools for use in evaluating the performance, reliability, and safety of primary structures and for validating computational design of such structures.  The quality of the data generated is strongly dependent on the procedures employed and set-up of both the instrumentation and the simulation.  Today there is a lack of unified approaches for both fields. Thus, there is a significant need to provide standards both for procedures and instrumentation in order to prevent technical barriers to trade, to promote the compatibility of approaches, and to provide traceability.  In the field of static strain measurement this need was fulfilled by the successful SPOTS project (GRD1-2002-70014) in the FP5 Growth Programme.  SPOTS generated a draft standard for “Calibration and Assessment of Optical Strain Measurement Systems” which will be submitted shortly to ISO for publication.  The objectives of the current project are to address similar issues with regard to more complex dynamic analysis and to extend the work to the use of full-field data from experiments to validate in a quantitative manner computational simulations.  Dynamic events are especially important in safety aspects of transportation industry.

Optimised design of primary structures leads to lighter and more energy efficient products that cost less, are more reliable and safer.  These attributes provide clear economic and environmental benefits, to which optical techniques of deformation and strain measurement can make a substantial contribution when used within the framework of an internationally recognised standard.  Europe possesses world-leading technology in this area that is currently fragmented from the expertise associated with the computational simulation of dynamic events.  There are substantial benefits to be gained from establishing norms and traceable references for experimental validation of these sophisticated modelling procedures; and it is appropriate to undertake such work at a European level.  Encouragement for pre-normative work is provided in the Work Programme for the Transport Theme.

At the moment, a number of significant advances are emerging from the innovation process and being tentatively applied by end-users.  In optical deformation measurement these advances include digital image correlation and fringe projection techniques.  Whilst in engineering modelling the analysis of homogeneous materials subject to impact has become fairly routine, recent advances have been made in modelling the impact of two-dimensional composites and three-dimensional analysis is under development.  Therefore there are exciting opportunities to bring together advances in optical techniques with the developments in modelling composites in order to accelerate the latter and establish high levels of confidence through rigorous validation.  Such an approach would represent a step change in the subject and provide exciting and significant additional potential.  The objectives of the project are:

·       development of reference materials that allow traceability and calibration of full-field optical methods of deformation measurement in cyclic, transient and non-linear dynamic events;

·       optimisation of methodologies for both optical measurement and computational modelling and simulation of non-linear, transient dynamic events;

·       contributions to standardisation activity for experimental validation of dynamic simulations.

The innovative aspects of the project include the first attempt to provide a unified approach to experimental validation of engineering simulations of primary structures, the development of reference materials for optical dynamic deformation measurement, and a major contribution to standardisation through VAMAS TWA 26 which has thus far focused on static measurements.

It is intended to pursue the objectives described above through a work plan consisting of three technical work packages focused on the three objectives with additional work packages for co-ordination and for dissemination.  Each technical work package has a different emphasis in the innovation process with ‘Advanced Tools for Simulation & Experimentation’ focused on technique and instrumentation suppliers; ‘Dynamic Calibration’ focused on research laboratories; and ‘Experimental Validation’ focused on end-users.  The latter two will involve substantial and innovative pre-normative research leading to creation of draft standard documentation. Each work package will have a leader who will be responsible for the technical co-ordination including the management of progress.

The main outcomes of the project will be: reference materials for optical methods of dynamic deformation measurement; optimised approaches for the application of these and advanced modelling techniques to dynamic events, and a recommended methodology for experimental validation.  It is proposed to work closely with CEN, ISO, NAFEMS and VAMAS TWA26 to ensure that these materials can be become quickly accepted globally thus providing worldwide traceability for validated designs leading to safer transport systems.  Direct dissemination to the EU industrial base will be a priority to maximise the benefits of the pre-normative research.  The project outputs will provide opportunities to enhance the competitiveness of European transport industry by developing safer vehicle components, to enhance the competitiveness of suppliers of optical instrumentation and, simultaneously, to improve the competitiveness of end-users through contributions to design optimisation leading to improvements in strategic products. 

The project consortium has been built from the core team responsible for the major innovations leading to publication of the SPOTS standard.  This team includes Airbus, Dantec Dynamics, EC-JRC-IHCP, EMPA, and CRF with the former SPOTS co-ordinator participating with his present US institution.  To this team has been added advanced engineering modelling expertise at the University of Patras, FE model updating and image processing in structural dynamics at the University of Liverpool, as well as HPS bringing an end-user perspective in design and manufacture to the consortium.  Airbus is an end-user of both advanced modelling and optical techniques for evaluating dynamic deformation.  Dantec Dynamics is an SME concerned with the manufacture and supply of optical instrumentation to the surface and aerospace transportation industries.  EC-JRC-IHCP and EMPA are government supported research laboratories. CRF is working in surface transport, while HPS is an SME working in the aerospace and automotive fields.  Six countries plus JRC are involved in the partnership providing a good level of transnationality. The partners have been selected to provide complementarity both in their role in the innovation process and their expertise. Each partner will have representation on the Project Steering Committee (PSC) to which the work package leaders will report every six months.  The PSC, through its chair, the Project Co-ordinator, will ensure that the work packages remain synchronised and focused on the objectives of the project.  The Project Co-ordinator will act as the main point of contact with the Commission.

The proposal is being submitted in response to call FP7-SUSTAINABLE SURFACE TRANSPORT (SST)-2007-RTD-1 within ‘Activity:7.2.4. improving Safety and Security; Area:7.2.4.1 Integrated Safety and security for surface transport systems (SST.2007.4.1.1 Safety and Security by design)’.  The proposal also contributes to AAT.2007.3.3.1 Aerostructures, because the objectives are generic.  The project will propel the EU into the leading position in the field and allow EU industry to gain a significant technological advantage